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part 9 | The Phantom Sportscar

The most complete story behind the groundbreaking old school sportscar that never got its chance.

 
tommykaira tommy kaira zz2 zzii rb26 engine rb27 dett airscope roofscope interior



The recipe does not end at massive power outputs. The hybrid chassis of the ZZ (welded tub of square-section extruded aluminum and steel-piped subframes, always produced in the United Kingdom) was modified. The manufacturing process remains the same, with welded square-section aluminum extrusions, but the tub gets a rounded shape to better accommodate the occupants, avoiding to rotate the seats inwards, guaranteeing anti-intrusion protection at the height of the seat thanks to its walls. Furthermore, the frame was streched, especially at the rear, to accommodate longitudinally, turned by 180°, the new six-cylinder, which was longer for sure than the transverse mounted SR20, leading to an increase in wheelbase by 275mm.


This time, the front frame is designed to meet the safety standards in impacts for large production cars.


The cooling system is enhanced, with the use of a front radiator tilted about 60 degrees that draws from the front vent, with the vents in the rear pillars of the roof, at the end of the inward-facing windows (as for the F40).


The intercooler feed is helped by three air intakes: two of them are made with scopes starting from the windscreen and ending at the back of the farther end of the engine bay. Their section gets narrower towards the outside as they get closer to the engine, to increase fluid speed. This way, between them another vent is obtained, and it's shaped like a big NACA duct, with a giant suction area just behind the engine, which in turn can bee seen through the tiny rear window.


The result of this is that the engine can take advantage of the full width of the roof for air feed, but without the aerodynamic issues of a full width scope.



 


tommykaira tommy kaira zzii zz2 engine crankshaft conrods pistons rb27 rb26 dett



The heart of the berlinetta is the same of a Tommy kaira R-Z: an RB26DETT, still a twinturbo, modified with an 87mm bore and a 75.7mm stroke, bringing the displacement to 2700cc, using forged aluminum pistons with titanium-coated rings, new connecting rods with inverted H section, lightened and balanced crankshaft produced in England, racing ignition, polished valve seats, metal head gasket, re-profiled cams with higher lift and improved timing, reinforced valve springs, new ECU, improved intercooler with Skyline N1 water pump, new Garrett turbocharger, increased injectors and fuel pump, 3.5" catback, Fujitsubo exhaust and Tommy kaira terminals.


All of this allowed to reach 550PS at 7500RPM and about 540Nm @ 6000rpm. The engine revs didn’t go past 8000 because, as Kaira said, the peak was reached before, unlike what Gran Turismo games suggest. Maybe the 9000RPM limiter was true for the first iteration of the concept, which was probably planned to have 600BHP and RWD, as in Gran Turismo 2.


Unlike the BNR34, here the RB26 engine is not placed above the axle, so a new sump had to be designed, due to the fact that the differential wasn’t placed anymore to the side of the sump itself.


The six-speed transmission is the same Getrag borrowed from the Skyline GT-R in bulk with the differentials, together with the electronics of the ATTESA E-TS Pro system, appropriately modified since the engine is turned 180 degrees together with the gearbox, which therefore has an upside-down pattern (notice the gear lever in first gear). Due to the different diameters of front and rear wheels, a modified transfer case was designed to address this problem.


The new engine location allowed the differentials to be placed independently from the Skyline layout, so they were carried over from the GT-R without being reversed together as it happened to the gearbox.



 


tommykaira tommy kaira zzii zz2 suspension pushrod wheel body frp fibreglass drawing design apple noriyuki nishida



The suspensions are double wishbones in pushrod configuration at front with coils (Bilstein personalized by Tommy Kaira) arranged horizontally under the bonnet, and a scheme similar to the ZZ at the rear. The coils are accessible by removing the front bonnett, shaped alike the McLaren F1’s one.


The wheels are the Tommy Kaira Pro-R forged in magnesium alloy, steered by a rack and pinion system without power assistance. Dimensions are 245/40 ZR 18 in front and 285/30 ZR 9.5x19 JJ at back. Currently the car wears 225mm tyres at front and 295mm in the back.


The brake system consists of four AP Racing self-ventilated slotted discs and PFC pads, approximately 360mm and 6 pots at the front and about 320mm and 4 pots at the rear. The front discs are cooled by the two triangular air intakes on the sides of the grille.


The bodywork was planned to be in CFRP, but the body of the only existing prototype is made of FRP; the fiberglass panels are coated with a black gelcoat, as can be seen in the pictures taken at Meisan workshop of Fujio Yagi in Kyoto, a business which was specialized in FRP and polycarbonate products manufacturing. The weight figure of 1000kg probably refers to the version with carbon fiber bodywork, while the prototype with fiberglass panels should weigh just a shade below 1200kg, as it was reported on AUTOBACS website. Some assume the 1000kg figure is related to the car with fiberglass bodywork, so the weight of the one with carbon bodywork could have been 900kg.


The body reaches 4 meters and 30 in length, 1 meter and 96 in width and 1 meter and 19 in height.



 


tommykaira tommy kaira zzii zz2 prototype concept early design apple noriyuki nishida sketch drawing mockup



The aesthetics were designed by Design Apple, a design and architecture studio of the Nishida brothers in Kyoto; of the two, Noriyuki was already designing bodykits for Tommy Kaira since 1998. You can see him in the last picture posing with the ZZ-II.


The style is probably one of the most remarkable sides of the ZZ-II: despite 20 years have gone by since the approval of the final design on 18th December 2000, aesthetics haven’t been affected too much by the passing of time, especially taking into account that today there is a herd of angry looking supercars out there.


In that time, at the turn of the two millennia, supercars didn’t look mean yet, in contrast to what we are used to see today. The "competitors", the Ferrari 360 Challenge Stradale, the Porsche 996 GT3, the Dodge Viper GTS, the Aston Martin Vanquish, even the Lamborghini Diablo, are fluffy lambs compared to such a sleek, aggressive, tense and sculpted design as the one of the ZZ-II.


Kaira overseen the designing process. The first concept was a proper racecar with number plates. One of the key features of the ZZ-II was the light and stiff aluminium tub frame, so, as you can see both in drawings and in early models, a portion of it was intended to be exposed on the side of the car. The same goes for the upper part of the chassis, with exposed roof arches.


However, later the concept was slightly turned into a more refined supercar, so the frame had to be hidden. The core of the design would become tense lines, edges, and complex surfaces.


As I said earlier, Nishida was previously appointed with the second gen ZZ,, called ZZ EVO, which was intended to be offered in a coupé version, but that wasn’t ever finalized.


A couple of years later, after the concept of the ZZ-II veered from the hardcore track car to a refined supercar, he recovered some of the drawings of the ZZ coupé and evolved them to fit the layout of the ZZ-II.


Characteristic elements are the large pointy black headlights that extend three-dimensionally on the wheel arch; the raised central portion of the front end, bulked in order to accommodate the radiator; the two unusual split airscopes on the roof; the short, wide and wrap-around rear end, pointing upwards like on sports-prototypes, with its double circular headlights arranged on two levels; the large air diffuser with two exhaust on its sides, the side air vent that digs a groove up to the front wheel...


Oddly, the Gran Turismo saga features the ZZ-II in its fleet since the second chapter, following the styling developments which are comparable to the sketches by Design Apple (of December 2000), but from Gran Turismo 3 onwards it no longer updated the polygonal model of the car, which remained to the 1:5 scale maquette of late 2000. Therefore on the Polyphony Digital's series the ZZ-II never got featured as it was manufactured.



 



The ZZII is not exempt from featuring parts already existing on other cars.


The most surprising one would be the windows, which come straight from a ZZT23 Toyota Celica, together with the wiper blades.

Although the belt lines differ significantly between the two cars, don't be fooled by that, as the window itself goes further down into the body.

The rear side window on the ZZII is not actually a window, it's a black panel, in case you were wondering. Although it doesn't meet a function, it's a necessary styling feature.


The front and side indicators come instead from a regular T20 Celica, with the front being the clear lens version. The side indicator however is shared with many Toyota models across the late '90s and early 2000s, other than the 6-gen Celica.


As for the taillights, they're some Bosch K-33211, a spare rear lamp for semi-trailers, which uses the same shared "bullseye" design as some other companies, like Hella. It's hard to spot on heavy commercial vehicles as it was offered as an alternative to the "hamburger-design" version, which instead was always original equipmen, and it's taking over in demand, meaning the "bullseye" is getting discontinued even by Hella.

With a degree of freedom in make, design, and upgrades, this tail lamp has been fitted to cars like the Lancia Flaminia Super Sport, the Maserati Barchetta, the Isdera Commendatore 112i, and the Pagani Zonda in some early versions, other than the ZZII itself.


Last and unexpectedly, the external mirrors cowls and stalks come from a first generation Audi TT (8N) and, while on the Audi they look proportionated if not even small, on the ZZII look almost huge and bulky


 
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